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Coalescing filter separators are explicitly invented to eliminate submicron oil, water,
and other fluid impurities from gas flows. It is used to expel mist, hazy toxins, irritants, and scents in petroleum gas vehicle filtration, compressed air filtration, compressed flammable gas filtration, and air oil separation.
Coalescing filters are also used to prevent fine mists from entering the absorber. Liquid-gas coalesces are also used for removal of fine aerosols in gas production, processing and transmission. Coalesce cartridges, made of pleated glass fiber media supported by metal core, which has higher efficiency than traditional separators with mesh pads and vane packs. The reason is higher efficiency is that cartridges contain a much finer pore structure and larger surface area. Coalescers remove 99.5% solids 0.4 micron and larger.
- Achieve or exceed condensate and lighter products production quotas via reliable stabilization/fractionation and separation of natural gas condensate
- Maintain process reliability for consistency of natural gas and condensate production, minimization of downtime, and reduced maintenance
- Improve process safety by reducing the need for column and reboiler cleanouts and internals replacements
- Provide stable operation, consistent on-spec sales condensate
Comprehensive Solutions
Experience Total Product Services’ extensive line-up of comprehensive solutions, tailored for various industries. Trust our expert team to optimize your processes effectively. Reach out today to request a quote or learn more about our solutions.
- Glycol Dehydrators
- Fuel Gas Conditioning Units (Simple Cycle/Combined Cycle)
- Solid Desiccant Dehydration (Mol Sieve, Silica Gel, Activated Alumina, Calcium Chloride)
- Gas Scrubbers
- Filter Separators/Coalescers
- Carbon Bed Filters
- Oil and Gas Separators
- Metering Separators
- Free Water Knockouts
- Condensate Coalescers
- Mechanical Treaters
- Crude Oil Stabilizers
- Water Bath Heaters
- Steam Bath Heaters
- Salt Bath Heaters
- Helical Coil Heaters
- Convective Heaters
- Thermal Oxidizers
- Thermal Fluid Heaters
Frequently Asked Questions
What is the difference between fluid filtration and hydrocarbon stabilization?
Filtration removes solid contaminants, pipe scale, and entrained water from gas or liquid streams using mechanical filter media or coalescers. Stabilization uses heat and pressure separation to strip light-end hydrocarbons (like methane and ethane) from liquid streams to control vapor pressure for safe transport.
Why is condensate stabilization necessary in gas processing?
Raw hydrocarbon condensate contains volatile light gases that cause excessive vapor pressure. Stabilization lowers the Reid Vapor Pressure (RVP), preventing dangerous off-gassing during storage and tanker transport while ensuring compliance with midstream pipeline entry standards.
What types of filtration systems does Total Product Services provide?
We offer particulate filtration, liquid-liquid coalescing, gas-liquid coalescing, and carbon bed adsorption units designed to remove solids, hydrocarbons, and amine/glycol degradation products from process streams.
How does proper filtration improve plant efficiency?
Effective filtration prevents fouling and foaming in glycol dehydration towers and amine sweetening units, reduces compressor valve wear, and minimizes pump seal failure, directly lowering maintenance costs and unplanned downtime.
Can Total Product Services design custom filtration and stabilization packages?
Yes. Our engineering team customizes skid-mounted filtration and stabilization equipment to match your specific field flow rates, inlet pressures, temperature parameters, and target fluid purity specifications.
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